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I had the same problem on my 04 with getting the alignment right. Replaced upper and lower. Also installed the adjustable with godspeed adjustable control arms. Tire shop couldn't get it right. Took it to my mechanic who at the time i didn't realize had an alignment rack out back. They managed to get it in line and showed me the computer print out. His suggestion was that maybe tire shop alignment rack may need to be recalibrated? They both had the same brand of rack. I feel your pain. I went through two sets of $200+ a piece tires on the front end. I would find another shop and explain your situation and see if they can have a look at it and get it right. Good luck.
 
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